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A lot of things to check, and lots of good advice being given here. It would be nice if it was something simple-would be a lot of trouble to bring it down here, and then the pressure would really be on me to figure it out! Ha! You could just pull the chassis in that situation, and I could try to rig it up to my test jig, but that is still lots of trouble.
First thing I would do, if you haven't already, is take Holmes suggestion regarding the service switch. With the set on, work it back and forth a few times and see what happens. These get dirty contacts and cause problems.
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Bryan
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