View Full Version : Solder pencil


timmy
10-05-2025, 07:30 AM
Got a 60 watt solder pencil but it’s just way to hot for small work so does anyone know how to modify it down to around 25 watts with a resistor?

Kevin Kuehn
10-05-2025, 11:27 AM
You could try a diode in series so it only heats on half the AC cycle. Otherwise a light dimmer may work.

old_coot88
10-05-2025, 12:22 PM
Get one of these from your local hardware or electrical supply store.

https://www.amazon.com/Leviton-RNL06-10Z-Trimatron-Universal-Rotary/dp/B073H9Y7SH/ref=sr_1_6?dib=eyJ2IjoiMSJ9.iIsbAPtEan48eA0Ft_Xn6P qYw7mSoBjIeuVaMlPhF9STKFBuU6cBkWFIWKKjQvq-VpvD7UReSLbfxr5woKgKPfhI2eE4Ha8qes7YjRL9xihGYNuhTB _3la0HQ0ItICfcLGcgaFATd3ycf0qYwSll6b6KFFNRlkcV8KRs q2YBbV5O5CoHE2XT6Ytf8Q6de9nXVZV020tzkUyTDCJJIzZKmy TJpsFxskRZJ2GuHRayO-l6kjeuKrQrfayRLVejyHbrFhDEUisErGaH4kfXomJI7tvJ_L-njWcJoep2mcAIpmw.aXxxKu4MzlLkBRFgUkWc0Ny7aMf66Ixtj 5Hf12JsIcg&dib_tag=se&keywords=dimmer&qid=1759684784&sr=8-6

Electronic M
10-05-2025, 02:20 PM
If you have a variac or dim bulb tester (with a variety of bulb wattages) for testing tube sets you can use it on a soldering iron.

My variac was being used as a temp control for a wood burning iron before I got it, and still has oak, and another wood penciled in it along with CTC-4 and some other sets I've worked on....

timmy
10-05-2025, 03:25 PM
You could try a diode in series so it only heats on half the AC cycle. Otherwise a light dimmer may work.

Ok So how would this lower the voltage

Kevin Kuehn
10-05-2025, 10:00 PM
Ok So how would this lower the voltage

With AC it's the average time on versus the time off of the AC cycle. That's how a triac light bulb dimmer works. And there's no wasted head being dropped across a resistor. Using a single diode it half wave rectifies the AC sine wave.

timmy
10-06-2025, 06:46 AM
With AC it's the average time on versus the time off of the AC cycle. That's how a triac light bulb dimmer works. And there's no wasted head being dropped across a resistor. Using a single diode it half wave rectifies the AC sine wave.

Ok it works like a charm , thanks

Kevin Kuehn
10-06-2025, 11:54 AM
You could even mount the diode in a metal utility box with a bypass switch and outlet. Then you'll have a dual heat iron or standby position to save the tip from oxidizing from excess heat.

timmy
10-06-2025, 05:11 PM
You could even mount the diode in a metal utility box with a bypass switch and outlet. Then you'll have a dual heat iron or standby position to save the tip from oxidizing from excess heat.

Yes I could but this iron is only for small solid state parts and low heat is good and the diode I used don’t even get warm.