View Full Version : 1949 Zenith Porthole Restoration


Radiotronman
05-14-2015, 08:39 PM
Hi there,

This is my first post and I put it in the intro section, but it may not have been read there. I'm restoring a 1949 Zenith Porthole, model 28t926. I'm having to restore everything, including the case. It's missing the shield over the tuner, but maybe I can make one. The flyback tests bad on my eico tester, does anyone have an extra one? I also wondered if having the switch to turn the tv screen from full screen to partial screen was an option? My set doesn't have one and I thought they all did; my other two portholes do. It was free, so I couldn't pass it up! I also need the maroon colored knobs. I only have the blonde set. I've reveneered the top and sides. Still a work in progress. Any help would be appreciated!

Thanks,
Scott

Paul Knaack
05-14-2015, 08:56 PM
Hello Scott,
I like it , it looks rough but once all the loose veneer is glued back down and the set is cleaned up it'll look alot better. I have the 28t960 (same chassis I believe) I don't believe these sets had the screen size option. I think that started on the 1950 sets.I do have a maroon volume knob on mine and i'll look to see if I have any of the other maroon knobs. Would you trade a maroon volume knob for a blonde one?

Radiotronman
05-14-2015, 09:37 PM
Hi Paul,

Thanks for your help. As you can seen in the picture, I've reveneered the top and side. After about a bottle of glue, I've glued the set back together. Now I have to make the slats for the side and the triangular piece with cutouts at the top side. I've always wanted a 1949 Zenith, but they're pretty hard to find. I notice my model has the nameplate at the bottom, where as the other similar 1949 sets its at the top. Once I finish making the remaining pieces ill refinish it. Yes, I'd trade a blonde knob for a red one. I will most likely not find a blonde porthole, they're even harder to find. I've recapped the seperate power supply caps, but zero high voltage. My flyback looks sad tests sick. This may be my biggest roadblock...finding one.

Thanks,
Scott

Sandy G
05-14-2015, 09:58 PM
Sounds like you know yer way around Portholes pretty well... I LOVE how they totally freak today's jaded kids out.

Eric H
05-14-2015, 10:11 PM
I have the 10" version of this set, it's flyback was toast also, I'm assuming here that your set uses the same chassis with the Fly mounted on top?

Since it has the same Sweep tubes as the RCA 630 and similar I was able to swap in a common RCA FLY-1 flyback with no wiring changes, other than replacing the resistor network in the yoke to the RCA values, it works great, runs cool and is a much better flyback than the Zenith.

If I can find the pictures of the swap I'll post them.\

Ahh, found it.
http://vintagetvsets.com/temp/arf/zenithflybackfinal.jpg

And the thread about it:
http://www.antiqueradios.com/forums/viewtopic.php?t=140278&postdays=0&postorder=asc&highlight=zenith+flyback&start=20

hi_volt
05-14-2015, 10:15 PM
Nice looking set. Keep us posted on your progress.

Radiotronman
05-15-2015, 07:59 AM
Eric,

That is an interesting idea! Now I've got to find a fly-1, because I don't have one. That will hopefully be easier to find. I added s picture of the original fly to show you how sad it is. I've also got to restring my contrast and tuning dials also, but that shouldn't be too hard.

Thanks,
Scott

Radiotronman
05-15-2015, 08:01 AM
The case is starting to take shape and about ready to make the missing slats and the top molding along the right side with vent cutouts.

Scott

DavGoodlin
05-15-2015, 08:10 AM
This set is off to a great start. I like seeing a cabinet that would otherwise be kindling become whole again.
I did veneer on a '36 GE console radio and was not able to hide the sheet joints

kramden66
05-15-2015, 09:49 AM
is that fly shot or just dirty and cook ed

Radiotronman
05-15-2015, 10:27 AM
It fails the continuity and the short test on my eico 944 flyback and yoke tester.

Scott

Radiotronman
05-15-2015, 10:29 AM
The face is all glued back together. Finally ready to strip the case!

Scott

Radiotronman
05-15-2015, 10:32 AM
The control doors cleaned up nicely, just waxed them. The screen escutcheon I had to repaint as close to the original color as I could find.

Eric H
05-15-2015, 10:51 AM
It fails the continuity and the short test on my eico 944 flyback and yoke tester.

Scott

Are you testing it in circuit? I'm pretty sure it has to be completely disconnected.

It doesn't look all that bad, I wouldn't give up on it until you get the set fired up and see if it works. Mine actually shot sparks out of it so I was pretty sure it was shot. :yes:

Radiotronman
05-15-2015, 10:55 AM
I tested with the eico tester with the HV rectifier and horizontal output tubes out of their sockets. I have fired up the set, after I replace the power supply caps and nothing...

Scott

Paul Knaack
05-15-2015, 02:01 PM
Are you testing it in circuit? I'm pretty sure it has to be completely disconnected.

It doesn't look all that bad, I wouldn't give up on it until you get the set fired up and see if it works. Mine actually shot sparks out of it so I was pretty sure it was shot. :yes:
I also didn't have high voltage on first power up on mine. Turned out it was missing the phonevision jumper plug on the back of the chassis. It took me at least an hour of curcuit tracing to figure that out.
I'll dig through my stuff and see if I have any more maroon knobs for it.

Radiotronman
05-15-2015, 03:24 PM
You know, I never looked at that. I'll definitely see if it's that, I know what you're talking about.


Thanks,
Scott

Radiotronman
05-15-2015, 11:51 PM
I looked at the chassis tonight and it does have the phonevision plug in its correct socket at the back. Back to the drawing board. A friend of mine may have a replacement flyback for me. I'll recoat the picture tube once I see some progress. It's a 12lp4 and tests ok.

Scott

Electronic M
05-16-2015, 10:02 PM
I've seen worse looking flys work, and nicer ones dead, and I've had my EICO fly tester lie to me occasionally....Case in point don't judge a book by it's cover. Get the H osc thru HV sections recapped and the osc. tuned, then you'll have grounds to declare it dead with certainty.

Tim
05-18-2015, 02:50 PM
Eric,

That is an interesting idea! Now I've got to find a fly-1, because I don't have one. That will hopefully be easier to find.

This looks like one but condition unknown. No affiliation.

http://www.ebay.com/itm/121650338736?_trksid=p2060353.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT

Eric H
05-18-2015, 03:59 PM
That looks like one but there are a lot of them that look the same. If anyone has a 49 Magnavox Sams they could check and see what fly it used that should tell.
If it uses the same sweep tubes and yoke it'll probably work.

There were a lot of sets from 46-49 that used the Fly 1.

Radiotronman
05-18-2015, 07:59 PM
A friend of mine gave me a few flybacks that are listed as suitable replacements for my set. One being a fly-53. I will recap the horizontal section as suggested first, to see if any life is shown left from my original flyback. If still nothing, then I'll try replacing with one of these three.

Radiotronman
05-28-2015, 04:07 PM
Getting ready to recap the horizontal section and I notice that the Sams listed for this model doesn't even match. I can replace what I see in the set, but how do I know what the sand coated resistors are when the sand has fallen off with the markings?

Paul Knaack
05-28-2015, 04:40 PM
Try this schematic, Rider 3 page 13-14. Wide band if revised chassis
http://www.earlytelevision.org/pdf/zenith-27f20-rider3.pdf
This one matched my chassis.

Radiotronman
05-28-2015, 11:14 PM
Thanks for the help. I forgot I actually had a partial set of Rider's book, including that volume. I'll study it and see if it matches my set.

Radiotronman
06-05-2015, 07:52 AM
Ok,

So I'm beginning recapping and resistor checks on this set. Many sand coated resistors, luckily most still have part numbers on them so I can reference what it is on the schematic. There's one that is missing all of its coating. That should be fun tracing that part back. I'm going to replace as much as I can, with what I have on hand, then order the rest. Three electrolytic cans are hidden on top of the chassis, underneath the yoke assembly. So I had to remove them to access these cans.

Radiotronman
06-05-2015, 07:56 AM
This is the resistor in question, missing all of its sand coating. Another was like it, but still had the side with part number on it. That one was completely open. Yes I can trace them back on the schemstic, but it's a heck of a lot faster if I can look it up under the resistor part values on the schematic.

Radiotronman
06-14-2015, 09:49 PM
Ok,

I've replaced the few caps that I had left over from a prior set I restored. I placed an order for the remaining caps and some open power resistors that were sand coated. I also ordered the 20 watt power resistor that was completly open off of ebay by Clarostat. Now I sit and wait for the parts to arrive.

Radiotronman
06-19-2015, 07:12 PM
Parts came today, time to get busy!!

Radiotronman
06-19-2015, 10:08 PM
Cap replacement is coming along. I also replaced two of the sand coated power resistors. I'll finish them and replace the three electrolytic cans under the yoke assembly.

ChrisW6ATV
06-20-2015, 11:34 PM
Nice progress. Those sets are very cool.

Radiotronman
06-23-2015, 06:58 AM
Ok,

I changed the remaining three electrolytic canned capacitors and the power resistors and I was rewarded with a one inch line on the screen! So at least we know the flyback isn't gone. Now to figure out why I'm getting insufficient height. If I turn brightness up or down, the raster will disappear.....

IsthmusTV
06-23-2015, 10:07 AM
Nice work! Have you tried carefully adjusting the ion trap?

You've come a long way and you're getting really close!

-Clark

Radiotronman
06-23-2015, 02:41 PM
It didn't have an ion trap on the crt when I got it. I can try one from another set and see if there's any change. Thanks!

bandersen
06-23-2015, 02:52 PM
If it doesn't have one and you see something on the screen, it doesn't need one. Probably an aluminized CRT like a 10FP4.

Radiotronman
06-23-2015, 09:04 PM
After swapping out a couple of tubes I was rewarded with a picture and audio! It only has 4000volts at the second anode, but definty progress. Now I have to figure out my insufficient high voltage priblem.

damen
06-27-2015, 01:34 PM
After swapping out a couple of tubes I was rewarded with a picture and audio! It only has 4000volts at the second anode, but definty progress. Now I have to figure out my insufficient high voltage priblem.

Your set is looking great and what a nice job you did on the cabinet replacing the veneer. Does it have a Rouland picture tube?

Radiotronman
06-27-2015, 04:24 PM
Thanks Damen.

My set actually has a GE 12kp4 tube in it. Still working on where my high voltage is being pulled down. I love the looks of your set, especially with that brass trim in the grill cloth area.

Scott

IsthmusTV
06-27-2015, 04:30 PM
If it doesn't have one and you see something on the screen, it doesn't need one. Probably an aluminized CRT like a 10FP4.

Hmm. If it has a 12LP4 as stated in an earlier post, that would normally require a double field ion trap. Probably a rebuild with a straight gun in it.

Looks like your getting close!

-Clark

damen
06-27-2015, 06:40 PM
Thanks Damen.

My set actually has a GE 12kp4 tube in it. Still working on where my high voltage is being pulled down. I love the looks of your set, especially with that brass trim in the grill cloth area.

Scott
Thanks!! Hope you get the one like it from your friend. Be cool to have both. I know a lot of things could cause voltage to be low good luck on that.

Radiotronman
06-27-2015, 07:16 PM
I'm hoping to make the missing slats and side molding for the cabinet tomorrow morning. These 49 zeniths are the hardest to find. The switch to light up the clear prisms are so cool to me.

Radiotronman
06-28-2015, 07:57 PM
Worked on the case a little more this weekend, since the weather was nice. I finished making the slats and the top side molding, with vent cutouts.

Radiotronman
06-28-2015, 07:59 PM
This is the top side molding.

damen
06-29-2015, 10:30 AM
Wow!! That looks great :thmbsp:

Radiotronman
06-30-2015, 01:41 PM
So I still only have 4000v at the second anode and can't find any obvious signs of why. Voltages at the horizontal output, damper and picture tube all test pretty close to the values listed in the schemstic.

bandersen
06-30-2015, 02:12 PM
Could be insufficient drive signal to the horizontal output tube. Do you have a scope ? Also I believe there is a 470K resistor on the second anode that may have gone way up in value. Could also be as simple as a weak 1B3 rectifier tube.

Radiotronman
06-30-2015, 08:27 PM
I already replaced that 470k resistor that was inside the 1b3 tube socket. I also tested my 1b3 tube and it tests good on my tester. I have the horizontal drive control at it's max setting and get as high as 5000v, instead of 10k.

Radiotronman
07-02-2015, 08:43 PM
I disconnected the doorknob cap, to see if it was shorted and pulling down the hv; but there was no change. I think I'm left with changing the flyback with a nos one a friend gave me.

Radiotronman
07-07-2015, 02:34 PM
Finally made the molding that was missing around the side louveres. Still working on the flyback issue.

Radiotronman
07-28-2015, 01:58 PM
Decided to take off the remaining flaking aquadag and spray on a new coat.

Radiotronman
07-28-2015, 03:50 PM
Picture tube is now recoated!

Radiotronman
07-28-2015, 03:53 PM
I found the little sliding focus range switch, which allowed me to make the picture sharper and much easier to view, but still only at 3000-4000 volts to the second anode. Still trying to figure out what's pulling that down....

ChrisW6ATV
07-29-2015, 02:27 AM
Nice to see your progress.

Radiotronman
08-02-2015, 02:52 PM
I'm wondering if I should try my zenith flyback replacement. This one cleaned up pretty good, but still wonder if it's weak? Do flybacks become weak or is it a situation where they either work at or not?

Electronic M
08-02-2015, 04:55 PM
Could be going south, but I'd make sure all the horizontal adjustments, B+ voltages, and H output tube voltages/currents/waveforms are right first.

Eric H
08-02-2015, 05:19 PM
Well if you have a replacement then swapping it in to see if that fixes it isn't all that hard, but first, have you swapped the 1B3 Rectifier yet?

Radiotronman
08-02-2015, 06:27 PM
Yes, uve tried three different 1b3 tubes s and no change.

kramden66
08-04-2015, 09:13 PM
Did you check or replace the doorknob cap? That can load voltage down if leaking

Radiotronman
08-05-2015, 10:02 AM
I did a continuity check to see if shorted, but nothing. I don't have another to sub in to see if it's lesky. I believe it's the common 500mmf Orange cap.b I tried the set with it disconnected and no difference. Do you think that's it? Where can I find another?

kramden66
08-07-2015, 09:11 PM
Not sure I had high voltage taken away from doorknobs but I think if disconnected it would work if it was shorter. Try the fly replacement

Radiotronman
08-07-2015, 09:14 PM
Ok thanks. I may pull out my b-k tv analyst and give that a whirl too. I'll also try replacing the flyback!

Radiotronman
08-30-2015, 08:43 PM
So I finally got around to working on the cabinet some more. I grain filled the veneer and replaced some missing trim pieces. I applied some red mahogany stain and some mohawk brown mahogany toner. I ran out of toner and would like to apply an even coat over the entire case to give it a rich look. This is it so far...

ChrisW6ATV
08-30-2015, 11:13 PM
It looks good!

Radiotronman
09-04-2015, 08:40 PM
Ok, so the cabinet is now finished. I'll wax it and polish it in a week or so. Now back to the chassis....

Radiotronman
09-05-2015, 06:52 AM
Front view.

decojoe67
09-05-2015, 06:39 PM
Nice job! I prefer a finish a little darker and richer over lighter.

Radiotronman
09-07-2015, 06:10 AM
The originally finish was darker, just like how I did it. I try to get every set as close as I can to the original colors.

Bill Cahill
09-08-2015, 08:30 AM
Looking at the picture of the flyback, it looks to me as if there is a burned spot on the hv donut. My guess is a short.

damen
09-18-2015, 08:39 PM
Front view.

Looks Great!!:thmbsp:

Samuel1981
01-11-2016, 08:38 PM
I need an update! I picked up the 10" version over the weekend. The cabinet and chassis have seen some moisture.. But everything seems to be testing OK. Your thread has given me some good inspiration!

Radiotronman
01-11-2016, 09:57 PM
Well, my high voltage is still low and my vertical collapsed. I think an electrolytic cap shorted. For now I put it back together to take a break from it. I moved on to restore a Crosley 810 and I'm currently stumped on my RCA 9pc41 projection tv. I'll get back to it again, I haven't given up on it. Sometimes you've gotta walk away from a difficult set and move onto another to keep interested in the hobby.

Radiotronman
01-21-2016, 06:15 AM
I found one of the missing maroon knobs I need on eBay today..might have to get back to this soon or another 16" porthole console I got recently!

Kamakiri
01-21-2016, 07:41 AM
Which maroon knobs do you need?

Paul Knaack
01-22-2016, 03:18 PM
Radiotronman,
I sent you a private message.

Radiotronman
01-22-2016, 09:28 PM
Kamakiri, I need the volume and contrast knobs for this set.

Radiotronman
01-23-2016, 10:05 AM
Paul,

Here are the pics of the blonde volume I have..

Radiotronman
01-23-2016, 10:06 AM
Backside of knob..

Radiotronman
01-24-2016, 11:32 AM
Now I'm looking for this contrast knob in maroon color. Does anyone have it?

Radiotronman
01-24-2016, 11:34 AM
This is the back of the knob I need. The knob measures just shy of 2-1/8" in diameter. I want to get back to finishing this set soon!

Paul Knaack
01-24-2016, 11:41 AM
If you don't find one I bet you could paint it to match. Only the outer edges show so i don't think it wouldn't be too noticeable

Radiotronman
01-24-2016, 12:35 PM
I've thought about that, that may end up happening. I know the blonde knobs are hard to find and hate to ruin it.

Samuel1981
01-25-2016, 06:43 PM
Kodachrome picture for sale on eBay right now.

Paul Knaack
01-25-2016, 06:46 PM
Hi Scott,
Your maroon volume knob is in the mail.

Radiotronman
01-25-2016, 08:12 PM
Thanks Paul. The channel knob I got from eBay came in the mail today. You couldn't tell in the picture that it had a huge chunk out of one side. Probably from prying it off the tuner. Totally disappointed and still looking for the channel knob now.

Paul Knaack
01-25-2016, 09:16 PM
That sucks, glad to here he gave you a refund. I'll keep up the search for you.