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  #31  
Old 05-15-2012, 01:48 PM
DaveWM DaveWM is offline
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yep that would get messy oh well maybe someday somebody will find a micro connector that is no larger than the wire itself. Too bad, it would be nice to be able to easily separate the pcb for easy access.
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  #32  
Old 05-15-2012, 07:27 PM
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Phil Nelson Phil Nelson is offline
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Well, the Molex female terminals are about as small as anything can get and still allow you to solder onto it. A few of the board's WW pins would be easy, since the old leads have enough slack to simply attach a Molex terminal on the end. A number of leads are tight and would need lengthening. There are at least three WW pins with two wires attached.

Meanwhile, the new K7 couplate works fine, but the height is still deficient.



The 400V boost voltage measures 400V on the money. On the 6DR7 vertical tube, the voltage at the oscillator grid is low (-.03V rather than -3.5V) and the plate is somewhat high (155V rather than 115V).

As with the horizontal section, caps & resistors around that tube have already been replaced, which leaves couplates K4 and K5, I guess.

Phil Nelson
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  #33  
Old 05-22-2012, 01:27 PM
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Phil Nelson Phil Nelson is offline
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I've been puttering around with the height problem, still seeking a solution. Height is 1/3 of the screen at most, and linearity is poor.

I wonder if the vertical output transformer could be funky?

I have subbed known-good 6DR7 vertical tubes, replaced the K4 and K5 vertical couplates, checked or replaced Rs and Cs around that tube. The pots for hold, height, and linearity are working and have the right resistance. The 400V boost voltage is normal. Here's a piece of the Sams schematic:



Voltages are close except that pin 7 (grid) is only -0.5 volts rather than -3.5. Resistance of the vertical windings on the yoke looks normal.

On the vertical output transformer, the secondary measures 2.6 ohms (expected 2.5) but the primary measures 410 ohms where it should be 425 (or 430 in the Philco schematic).

Could a few shorted turns in the output transformer account for the lack of height? I feel like I've eliminated just about everything else. This problem existed before I did any restoration.

Phil Nelson
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  #34  
Old 05-22-2012, 06:01 PM
Don Lindsly Don Lindsly is offline
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Some things to try:

Bridge the 100 mfd cathode bypass.
Rotate v lin while measuring cathode, pin 9. It should go to 0 at extreme end
Bridge electrolytic on the 275 volt source
Recheck cap values that were replaced. C 40 will have most effect on height.
Height and lin pots and the .0015 (C43) were common failure points.
The small pix accounts for the low neg voltage on pin 7 since the source is the output plate.
Make sure pin 7 measures 68 k to ground.
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  #35  
Old 05-22-2012, 11:14 PM
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Phil Nelson Phil Nelson is offline
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Thanks for the ideas. Here's what I found.

Quote:
Bridge the 100 mfd cathode bypass.
Tried, no change.

Quote:
Rotate v lin while measuring cathode, pin 9. It should go to 0 at extreme end.
If you mean going to zero volts, it never goes below about 20 volts. Resistance of the v lin pot varies from about 10 to 770 ohms. I wonder if this is a replacement? The manual calls for a 1500-ohm pot with a stop at 180 ohms. This looks like a (roughly) 750-ohm pot and someone added a 950-ohm/1W resistor in series to make a max of about 1700 ohms. So, with the resistor the pot is varying between about 960-1700 ohms. Shorting that resistor didn't change the height noticeably.

Quote:
Bridge electrolytic on the 275 volt source.
Tried, no change. The 275V source measures 273V.

Quote:
Recheck cap values that were replaced. C 40 will have most effect on height.
Rechecked, all caps look OK. I replaced C43 (.0015/1KV) by wiring two .0033/630V in series. In Sams, C44 is listed as .033, with .022 as an alternate value. I temporarily subbed a .022; no change.

I noticed one difference: R55 (between pin 8 and vert hold pot) should be 33K and I installed 39K for some reason. (Perhaps 39K is what I found there.) Not sure how important that is. I measure 8.6V on that pin; Sams calls for 7.5V and the Philco manual calls for 10V.

Quote:
Make sure pin 7 measures 68 k to ground.
It measures 67.5 K.

Regards,

Phil Nelson

Last edited by Phil Nelson; 05-22-2012 at 11:26 PM.
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  #36  
Old 05-22-2012, 11:39 PM
Don Lindsly Don Lindsly is offline
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Phil:

Agree that nothing seems out of range. 33K vs 39K will only affect vert hold range. It locks OK.

The vertical output transformer could have some shorted primary. Check resistance with a DC meter, not a digital one. Some digital meters are fooled by high inductances because they use an AC voltage for resistance.

Make sure the 100K 1W is not burned. It may be necessary to sub a VOT for test. You can try driving the output stage with about 20 VAC, 60Hz to see if it will sweep at all. It will be distorted, but it will give an indication.
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  #37  
Old 05-23-2012, 12:52 AM
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Phil Nelson Phil Nelson is offline
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I hauled out my trusty old analog Triplett meter. The primary measures lower, if anything -- 400 ohms, give or take a couple. This is measuring from pin 1 of the VOT to test point 33 (275V source) in Sams.

The 100K/1W resistor (R60) is new and it measures 100K.

I just remembered that my BK 1077B Analyst can provide a vertical plate drive signal. (I need to use that thing more often!) Tomorrow, I'll pull the VOT and see what happens with that signal.

Regards,

Phil Nelson
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  #38  
Old 05-23-2012, 11:01 AM
old_coot88 old_coot88 is offline
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Quote:
Originally Posted by Phil Nelson View Post
...I just remembered that my BK 1077B Analyst can provide a vertical plate drive signal.
Dang, i had forgotten that too, having last used an Analyst many aeons ago. I was fixing to suggest what Don L just suggested.. drive the output stage with AC.
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  #39  
Old 05-23-2012, 11:54 AM
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Phil Nelson Phil Nelson is offline
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OK, the vertical plate drive signal from the 1077B looks like this:



I removed the 6DR7 vertical output tube and injected the Analyst's vertical plate drive signal on pin 1. Here, the 1077B's Amplitude control is set about midway:



The height's about the same as before, with linearity very compressed toward the bottom.

Cranking up the Amplitude control nearly fills the screen:



Phil Nelson
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  #40  
Old 05-23-2012, 02:21 PM
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wa2ise wa2ise is offline
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Phil, can your Analyst generate a signal to inject on the grid of the vertical output tube? Reason I ask, is that you still could have shorted turns on the vertical output transformer, and turing up the Analyst output would cover it up, sort of speak. The sam's says "do not Measure" so you don't know what the amplitude of the plate waveform should be. But the grid drive is shown. But it's inverted compared to the plate's, as you'd expect. If your analyist can make a grid waveform, dial in the amplitude, and disconnect the coupling cap C42 from the vert osc circuit and inject it via that cap to the output triode grid there. And see if the height is good.
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  #41  
Old 05-23-2012, 02:51 PM
DaveWM DaveWM is offline
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just a long shot, what about a defect in R53 (thermistor in yoke).
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  #42  
Old 05-23-2012, 02:57 PM
DaveWM DaveWM is offline
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I would look for a better match to the lin pot as well. the 950 in series sound like it could be a prob.
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  #43  
Old 05-23-2012, 03:01 PM
DaveWM DaveWM is offline
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resistance chart shows 450 at pin 9 of the 6Dr2 (granted it varies but are you in the ball park?)
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  #44  
Old 05-23-2012, 03:24 PM
DaveWM DaveWM is offline
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It also looks like it is borrowing some neg bias from the horz out grid circuit. I would check R58 and R59 which makes up a voltage divider for the bias and also scope the grid of the 6DR7 pin 2-3. sometimes the neg voltages at the pins can be misleading esp if that bias supply is goofed up due to a faulty divider network (R58/R59). oh and check C50 the .22 cap that looks like it filters that bias supply.
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  #45  
Old 05-23-2012, 04:45 PM
Don Lindsly Don Lindsly is offline
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Test the bias divider:
1. Turn down brightness
2. Remove 6DR7
3. Measure grid, pin 3

It should be roughly half of the 6DQ6 grid bias or about 22 volts. That saves unsoldering some parts.
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